Kaiku
The Ginolis Kaiku data collection service answers your need to see important production data points anywhere at any time.
From Assembly to the Cloud
The Ginolis Kaiku enables customizable Device-To-Cloud data stream of key performance indicators such as Yield and OEE, detailed values from individual modules including cycle time, lifetime counters and more.
Data collection
Traceability
Connectivity
Cloud-based solutions
The Ginolis Kaiku offers comprehensive data analysis and reporting with a range of powerful features and functionalities.
Data visualizations
A Grafana solution is used for providing easy-to-understand visualizations of Key Performance Indicators, Machine State, Quality Control and other important datapoints.
Data Management
- Easily collect, organize, and analyze data in real-time with a solution that revolutionizes ways to capture and store valuable information.
- Optimize OEE (Overall Equipment Efficiency)
- Seamless Integration with Local Systems and Cloud Services
- Enhanced Maintenance Possibilities through Cloud Services
Production data
- Track all system activities, changes, and user interactions automatically, providing a comprehensive and tamper-proof audit trail
- Maintain control and visibility over parameter changes with version control and revision history features.
- Capture data from various sources, such as sensors or connected devices, and securely store it in the cloud for easy access and analysis
- Maintain a detailed record of data sources, QC, and processing steps, allowing you to trace the origin and lineage of your data
Maintenance
- Predictive analytics and remote monitoring with cloud-based solutions that offer a range of maintenance possibilities
- Leverage advanced algorithms and machine learning, proactively identify maintenance needs, optimize scheduling, and minimize downtime.
- Diagnose issues, perform remote troubleshooting, and conduct virtual inspections, reduce the need for physical presence and enable faster response times for maintenance teams.
- Proactively inform users in advance about upcoming maintenance needs with smart devices integrated with cloud-based maintenance systems.
Technology
- Based on Azure IoT platform
- IoT Edge features are utilized locally
- Connection is secured with a Private Key Infrastructure (PKI) using DigiCert certificates
Kaiku Packages
There are three different Kaiku packages with three different level to choose from.
A Grafana solution is used in Insight package for providing easy-to-understand visualizations for important keypoints. We can also provide data access to PowerBi and CSV reports if needed.
Efficiency
Insight Efficiency includes produced and rejected parts calculations, OEE (Overall Equipment Effectiveness) calculations, yield rate, cycle time and PPM timeline.
Quality
Insight Quality contains product related matters as rejection reasons of product and data from material. Quality also includes measurement of environment such as timeline of humidity and temperature.Uptime
Insight Uptime contains equipment related matters as alarm list, logs of user interface and state timelines of each cell.
- Image Short-term Storage (30d)
- Image Mid-term Storage (1y)
- Image Long-term Storage (10y)
- Active – Monitoring maintenance
- Analytics – Analytic modules
- AI – Predictive modules
Efficiency is a basic level of Insight package. Efficiency includes produced and rejected parts calculations, OEE (Overall Equipment Effectiveness) calculations, yield rate, cycle time and PPM timeline.
Insight Quality includes same features as Efficiency but it also contains product related matters as rejection reasons of product and data from material. Quality also includes measurement of environment such as timeline of humidity and temperature.
Insight Uptime is highest level of Insight package and it includes all packages of Insight. Uptime contains equipment related matters as alarm list, logs of user interface and state timelines of each cell.
Storesight package includes three different options to store images for desired time. Customer can also choose which cameras images will be stored (e.g all cameras, all quality check cameras or just some of them).
- Image Short-term Storage (30d)
- Image Mid-term Storage (1y)
- Image Long-term Storage (10y)
- Active – Monitoring maintenance
- Analytics – Analytic modules
- AI – Predictive modules
